PTFE Fabric Tension Structure for Theater Stage Roof & Facade - Yunfu, China
15,280 Square Meters
Q235 Steel, Hot Dip Galvanized
About 30 Days after confirm deposit
Place of Origin
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Yunfu is located in the central and western part of Guangdong Province. It is the hub connecting the Pearl River Delta of Guangdong and the southwestern part of China. Yunfu is rich in marble (marble), developed stone processing industry, is a famous stone production place in the country.
Yunfu lotus shape ptfe tensile membrane is a large-scale theater stage that can rotate 360 degrees freely. The petal outer membrane is all made of imported PTFE fabric , and the inner lining is made of PTFE coating mesh membrane; it can be expanded or closed.
BDiR Inc. was invited to participate in the construction of this very unique and clever large opening and closing revolving theater stage. We used rich experience in fabric tension structures design and construction to solve the structural stability problem of petals during the opening and closing rotation movement; solved the petals and the scene Performers' safety during interactive movements, and how to perfectly fit many high-tech special stage equipment in the tensile structure, not only to ensure that this tension fabric structure has the practicality of stage construction, but also to consider aesthetics.
√. Large Span: Tensile Structures can create an expansive covered area, exceed to 200m.
√. Unique Design: Tensile fabric Structure gives architects, designers, and engineers the opportunity to experiment with form and create visually exciting and iconic structures.
√. Various Shape: Changeful supporting structure can make lots of different shapes of tensioned structure with flexible membrane.
√. Cost-effective: About 1/3 to 1/2 lower than conventional structures on costs.
√. Easy to Install: Faster and more cost-effective in comparison to traditional construction projects.
√. Weatherproof: Durable and designed to withstand even the most severe weather conditions. Provide protection from both the rain and sun.
√. Excellent Durability: Fabric tensile Structure is characterized by durability and longevity, can be built in different areas around the world, from the frigid arctic pole to the scorching desert heat.
√. ECO Friendly: Have high sun reflectivity and low solar absorption. As a result, less energy is used in the building, ultimately reducing the cost of electricity.
√. Low maintenance Needs: Tensile membrane Structures require minimal maintenance for clients, whether use of PVC, PVDF, PTFE or ETFE.
√. Outstanding Natural Daylighting: Membrane is translucent, In daylight, tension structures could offer rich soft diffused naturally daylight space, and at night, artificial lighting can make it bright and colorful.
Design & Model
| Step 1: Design
BDiR use the latest tensile structural design software to produce
detailed tensile structural designs.
BIM model design (building information modeling),
finding and load analysis, integrated building design,
joint force analysis, membrane cutting analysis,
construction process simulation, numerical wind tunnel simulation.
|Step 2: Membrane Fabrication
Membrane fabrication plays an important role in the tensile structure.
There are many fabrics (PVC, PVDF, PTFE, ETFE) in the market, they come from all over the world, they have different characteristics and prices, different welding or joining techniques. We will make the best choices from structural design, project location and our customer budget.
| Step 3. Steel Fabrication
Tensile structure are made of steel structural members that are welded
and painted in our factory.
We will conduct the following procedures with high standards:
Paint thickness detection, ultrasonic testing,
magnetic particle testing, high-strength bolt torque testing,
cable pre-tensioning, rust removal ,
pre-assembly inspection, painting, etc.
|Step 4: Cable Fabrication
Cable and hardware fittings are procured from the most reliable and certified vendors of the industry in compliance with the international quality standards.
Cable fabrication are proceed under guidance of our skilled and experienced experts.
| Step 5: Installation
The installation of the tension structure is critical to the overall success
of the project.
We will provide on site installation service. Our project manager will work
with the client to coordinate the structure installation on site. Including
steel structure installation, membrane lifting and measure tension. If you
prefer self-installation, we'll send you detailed instructions so it can be
|Step 6: The Future
Our service will not end at the time of delivery and installation!
Because we only use the highest quality membrane materials and steel frames, cables and parts. You can rest assured that your new tensile structure is built to last. Besides, Tensile structure does not require much maintenance and we offer a up to 35 year warranty.
Mr. Xiao, Scenic Area Management Staff
" The scale of this large-scale performance stage is very grand, which can bring enough shock to the audience and can further promote the development of our tourism industry. "